How do commercial breweries dry hop?

Answered by Willie Powers

When it comes to dry hopping in commercial breweries, one common method is to use a hop doser. This device is specifically designed to make the dry hopping process more efficient and controlled.

To begin, the hop doser is attached to the dry hop port on the top of the fermentation tank. This connection is made using a tri clamp fitting, which ensures a secure and leak-free connection. The hop doser is then sealed using a butterfly valve, allowing brewers to control the flow of hops into the tank.

Once the hop doser is properly attached, brewers can begin the dry hopping process. They typically start by selecting the type and quantity of hops they want to use. This decision is often based on the desired flavor and aroma profile for the beer.

Once the hops are selected, they are added to the hop doser. The doser is designed to hold a specific amount of hops, ensuring precise dosing and minimizing waste. This is particularly important in commercial breweries where large quantities of hops are used.

Once the hops are loaded into the hop doser, brewers can begin introducing them into the fermentation tank. This is done by opening the butterfly valve on the doser, allowing the hops to flow into the tank. The doser provides a controlled and consistent flow, ensuring even distribution of the hops throughout the beer.

The hops then infuse with the beer during the fermentation process, imparting their flavors and aromas. This can range from citrusy and fruity notes to more earthy or floral characteristics, depending on the specific hops used.

Using a hop doser offers several advantages for commercial brewers. Firstly, it allows for precise dosing, ensuring that the right amount of hops is added to the beer. This is crucial for maintaining consistency and achieving the desired flavor profile.

Additionally, the hop doser helps to minimize contact between the hops and the beer, reducing the risk of oxidation or contamination. This is particularly important when dealing with large quantities of hops, as improper handling can lead to off-flavors or spoilage.

Furthermore, the hop doser simplifies the dry hopping process, making it more efficient and time-saving. Brewers can easily control the flow of hops, allowing them to add hops to multiple tanks simultaneously if needed.

In my personal experience working in a commercial brewery, using a hop doser has greatly improved the dry hopping process. It has made it easier to achieve consistent results across different batches of beer and has saved time and effort in the brewing process.

The use of a hop doser in commercial breweries is a valuable tool for dry hopping. It provides brewers with greater control, efficiency, and consistency in imparting desired flavors and aromas to their beers.