At what temp does aluminum become brittle?

Answered by Cody Janus

Aluminum, as a widely used metal, exhibits interesting behavior when it comes to its mechanical properties at different temperatures. At room temperature, aluminum is known for its ductility, meaning it can undergo plastic deformation without fracturing. However, as the temperature increases, the behavior of aluminum can change significantly.

Based on the information provided, it can be observed that aluminum exhibits ductile shear failure up to 100°C. This means that when subjected to stress or load, the aluminum will deform plastically without fracturing. This is typically the behavior expected of a ductile material, where the atoms can rearrange and slide past each other, allowing for plastic deformation.

However, as the temperature increases beyond 100°C, the material undergoes a transition towards pure ductile failure at 400°C. This transition suggests that the aluminum becomes more susceptible to fracturing under stress. While it still retains some ductility, the extent of plastic deformation decreases, and the material is more prone to failure.

Furthermore, at temperatures above 400°C, a transition to a brittle-type fracture was observed. This means that the aluminum becomes increasingly brittle, losing its ability to undergo plastic deformation. When subjected to stress, the material is more likely to fracture without significant plastic deformation.

The transition to a brittle-type fracture at elevated temperatures can be attributed to various factors. One important factor is the change in crystal structure of aluminum at high temperatures. Aluminum typically has a face-centered cubic (FCC) crystal structure at room temperature, which allows for the movement of dislocations and plastic deformation. However, at elevated temperatures, the FCC structure can transform into a different crystal structure, such as a body-centered cubic (BCC) or hexagonal close-packed (HCP) structure. These different crystal structures can result in reduced ductility and increased brittleness.

Additionally, the diffusion of atoms in the material becomes more pronounced at higher temperatures. This can lead to the formation of intermetallic compounds or the segregation of impurities, both of which can weaken the material and make it more prone to brittle fracture.

It is important to note that the specific temperature at which aluminum becomes brittle can vary depending on various factors, such as the alloy composition, presence of impurities, and the rate of loading. Different aluminum alloys may exhibit different temperature thresholds for the transition from ductile to brittle behavior.

The behavior of aluminum at different temperatures is complex. While it is typically ductile at room temperature, it transitions towards pure ductile failure at 400°C and eventually becomes increasingly brittle at higher temperatures. The specific temperature at which aluminum becomes brittle can vary depending on various factors. Understanding these temperature-dependent mechanical properties is crucial for the safe and effective use of aluminum in different applications.