What happens when a diesel engine derate?

Answered by Stephen Mosley

When a diesel engine goes into a derate, it means that the engine computer has initiated a reduction in either the power output or the vehicle speed. This derate is implemented as a protective measure to prevent potential engine or DPF (Diesel Particulate Filter) damage. The derate can be triggered by various sensors or systems within the engine.

One common reason for a derate is a malfunctioning sensor, such as the engine coolant temperature sensor or the intake air temperature sensor. If these sensors provide incorrect readings to the engine computer, it may result in the computer initiating a derate to prevent any potential damage that could occur from operating the engine outside of its optimal temperature range.

Another possible cause of a derate is a fault in the exhaust gas recirculation (EGR) system. The EGR system is responsible for recirculating a portion of the exhaust gases back into the engine intake, which helps reduce emissions. If there is a problem with the EGR system, such as a blocked EGR valve or a malfunctioning EGR temperature sensor, the engine computer may derate the engine to prevent any further damage or emissions-related issues.

Issues with the turbocharger can also lead to a derate. The turbocharger is responsible for boosting the intake air pressure to increase power output. If there is a problem with the turbocharger, such as a worn-out turbine or a malfunctioning wastegate, the engine computer may derate the engine to prevent any potential damage that could occur from operating the engine with inadequate boost pressure.

Furthermore, issues with the fuel system, such as a clogged fuel filter or a failing fuel pressure sensor, can also result in a derate. Inaccurate fuel pressure readings or restricted fuel flow can cause the engine to operate inefficiently or even stall. To avoid any potential damage or performance issues, the engine computer may initiate a derate to limit the engine’s power output.

It is worth mentioning that a derate can also be triggered by certain fault codes stored in the engine computer. These fault codes are typically related to critical engine components or systems, and when the engine computer detects a fault, it may derate the engine as a precautionary measure to prevent further damage or potential safety hazards.

In my personal experience, I have encountered a derate situation while driving a diesel truck in extreme weather conditions. The engine coolant temperature sensor malfunctioned, causing the engine computer to receive incorrect temperature readings. As a result, the engine went into a derate to prevent any overheating issues. Although the derate reduced the power output, it ensured the engine’s safety and prevented any potential damage.

To summarize, when a diesel engine goes into a derate, it means that the engine computer limits the power output or vehicle speed as a protective measure. This can be caused by various factors such as malfunctioning sensors, issues with the EGR system, turbocharger problems, fuel system faults, or triggered fault codes. The derate is designed to prevent engine or DPF damage and ensure safe operation of the vehicle.