How do you bypass the electric solenoid on a golf cart?

Answered by Jeremy Urbaniak

To bypass the electric solenoid on a golf cart, you will need to follow a few steps carefully. It’s important to note that bypassing the solenoid should only be done if you’re confident in your understanding of the risks involved and have taken all necessary safety precautions. If you’re unsure or uncomfortable with these steps, it’s best to consult a professional or seek assistance from someone with experience in golf cart maintenance.

1. Precautions and Safety Measures:
Before attempting to bypass the solenoid, it’s crucial to ensure your own safety. Make sure the golf cart is turned off and the key is removed from the ignition. Wear protective gloves and eyewear to minimize the risk of injury. Additionally, disconnect the battery cables from the battery to avoid any accidental electrical discharge.

2. Identify the Solenoid and Wires:
Locate the solenoid on your golf cart. It is usually a cylindrical or rectangular-shaped component typically located near the golf cart’s battery pack or motor. The solenoid should have two larger wires connected to it, often colored red and black, which are responsible for carrying the main electrical current.

3. Disconnect the Wires:
Carefully disconnect the two larger wires from the solenoid. This can typically be done by loosening the nuts or screws that secure the wires in place. Take note of their positions and ensure you do not damage the wires or connectors during this process.

4. Connect the Wires Directly:
After removing the wires from the solenoid, connect them directly to each other. This means that the red wire connects to the black wire, bypassing the solenoid completely. Ensure a secure connection by tightening the nuts or screws properly.

5. Safety Check:
Once the wires are connected, double-check all connections to ensure they are secure and tight. Inspect the surrounding area for any loose wires or components that may have been disturbed during the process. Make sure no wires are exposed or at risk of coming into contact with metal or other conductive surfaces.

6. Reconnect Battery Cables:
After completing the bypass, reconnect the battery cables to the battery terminals. Ensure the positive (+) and negative (-) cables are correctly attached to their respective terminals. Double-check all connections and tighten any loose fittings.

7. Test and Verify:
With all connections secure, turn on the golf cart and test its functionality. If the bypass was successful, the golf cart should now operate without the solenoid. However, it’s important to note that bypassing the solenoid may have unintended consequences, such as loss of safety features or potential damage to other electrical components. Therefore, it’s recommended to monitor the golf cart closely and seek professional assistance if any issues arise.

Remember, bypassing the solenoid should only be a temporary solution and is not a long-term fix for any underlying issues. It’s best to consult a professional for a proper diagnosis and repair of your golf cart to ensure its safe and reliable operation.